Kalite İyileştirme Sürecinin Yedi Temel Aracı ve Motor-Traktör İmalatı Yapan Bir İşletmede Uygulanması

İstatistiksel Proses Kontrol (İPK) bir ürünün en ekonomik ve yararlı biçimde üretilmesini sağlamak amacı ile istatistiksel prensip ve tekniklerin, üretimin tüm aşamasında kullanılmasıdır. Bu anlamda en çok bilinen yöntemler “Ishikawa’nın Yedi Temel Aracı” olarak da bilinen; sınıflandırma, çetele, histogram, pareto analizi, neden-sonuç diyagramları, serpilme ve kontrol grafikleridir. Bu çalışmada bu yedi temel araç ele alınarak motor ve traktör imalatı yapan bir işletmede bu tekniklerin kalite iyileştirme çalışmalarındaki kullanımları incelenmiştir. Yapılan literatür incelenmesinden sonra, işletmede istatistiksel proses kontrol araçlarının kullanılması ile kalite iyileştirme ve geliştirme süreci incelenerek, bu teknikler yardımı ile işletmenin kalite gelişimini olumsuz yönde etkileyen faktörler belirlenmiş ve bu faktörlerin ortadan kaldırılması için sebep-sonuç diyagramları geliştirilerek çeşitli önerilerde bulunulmuştur. Ayrıca kontrol diyagramları yardımı ile proseslerin kontrol altında olup olmadıkları incelenmiş ve kontrol dışı durumlar için sebep-sonuç diyagramları geliştirilmiştir.

Statistical Process Control (SPC) is the usage of statistical principles and techniques at all stages of the production, to provide the production of a product in the most economical and effective way. The most popular technique for this purpose is Ishikawa’s methods. Seven basic (Ishikawa’s) tools of SPC are; satisfaction, check sheet, histogram, Pareto Analysis, cause and effect diagram, scatter diagram and control chart. In this study, these techniques are explained shortly and effect of these techniques for quality improving process in engine and tractor factory. Factors which are impact quality improving process negatively are determined and cause and effect diagrams were suggested to eliminate them. And control charts were occurred to cleared process status.

___

BENNEYAN, J.C., CHUTE, A.D., “SPC Process İmprovement and The Design PDCA Circle In Freight Administration”, Production And Inventory Management Journal, 34(1), 1993, pp 35-40

BESTERFIELD, D.H., (1998), Quality Control, Prentice Hall, New Jersey

BOZKURT, R., (1998), Kalite İyileştirme Araç ve Yöntemleri, Milli Prodüktivite Merkezi Yayınları No: 630, Ankara

CANTELLO, F.X., CHALMERS, J.E, EVANS, J.E., “Evolution To An Effective And Enduring SPC Systems”, Quality Progress, 23(2), 1990, pp 60-64

CHAUDRY, S.S., HIGBIE, J.R., , “Practical Implementation Of Statistical Process Control in Chemical Industry”, International Journal of Quality and Reliability Management, 6(5), 1989, pp 37-48

CINDIK, M., (1996), “İstatistiksel Yöntemlerin Kalite Kontrol Ve Kalite Güvencesindeki Önemi”, Standard Dergisi, Ağustos

CORBETT, C.J., PAN, J., (2002), “Evaluating Environmental Performance Using Statistical Process Control Techniques”, European Journal of Operational Research, Vol139, pp 68-83.

DALE, B.G., ELKJAER, M.B.F., WIELE, WILLIAMS, A. R. T., (2001), “Fad, Fashion And Fit: An Examination of Quality Circles, Business Process Re-Engineering And Statistical Process Control”, International Journal of Production Economics, Vol 73 ,pp 137-152.

DOGDU, S., SANTOS, D.L., (1998), “The Paradigm Shift in Statistical Process Control Due to The Latest Developments in Computer Technology”, Computers & Industrial Engineering, Vol 35, pp 177-180.

GARCIA-SANZ, M., GUILLÉN, J.C., IBARROLA, J.J., (2001), “Robust Controller Design for Uncertain Systems with Variable Time Delay”, Control Engineering Practice, Vol.9, pp 961-972.

GUH, R.S., TANNOCK, J.D.T., (1999), “IntelliSPC: A Hybrid Intelligent Tool for On-Line Economical Statistical Process Control”, Expert Systems with Applications, Vol.17,pp 195-212.

GÜMÜŞOĞLU, Ş., (2000), İstatistiksel Kalite Kontrolü ve Toplam Kalite Yönetim Araçları, Beta Yayınları, İstanbul

HONG M., G.Y., SHANMUGAN, (1999), “A Statistical Method for Controlling Software Defect Detection Process”, Computers & Industrial Engineering, Vol 37, pp 137-140.

HUANG, Q., ZHOU, S., SHI, J., (2002), “Diagnosis of Multi-Operational Machining Processes Through Variation Propagation Analysis”, Robotics and Computer-Integrated Manufacturing, Vol 18, pp 233-239.

JUGULUM, R., SEFİK, M., (1998), “Building A Robust Manufacturing Strategy”, Computers & Industrial Engineering, Vol 35, pp 225-228.

KAKURO A., (2000), “A Demonstrative Study of a New SQC Concept and Procedure in the Manufacturing Industry”, Mathematical and Computer Modelling, Vol 31, pp 1-10

KARTAL, M., (1999), İstatistiksel Proses Kontrolu, Kariyer Matbaası, Ankara

KAYA, İ., ENGİN, O., (2003), “Kobilerde Kalite İyileştirme Süreci Ve Örnek Bir Uygulama”, TMMOB Makine Mühendisleri Odası Konya Şubesi Makine-Tasarım ve İmalat Teknolojileri Kongresi 26-27 Eylül 2003Konya .

KEATS, J.B., MISKULIN, R., (1995), “Statistical Process Control Scheme Design”, Journal of Quality Technology, Vol. 27, No 3, p. 214

KOBU, B., (1996), Üretim Yönetimi, Avcıol Basım, 9. Baskı, İstanbul

KÖKSALAN, M., ERKİP, N., MOSKOWITZ, H., (1999), “Explaining Beer Demand: A Residual Modeling Regression Approach Using Statistical Process Control”, International Journal of Production Economics, Vol 58, pp 265-276

KOLARIK, W. J., (1995), Creating Quality-Concepts, Systems, Strategis, and Tools, McGraw-HILL

KUMAR, S., GUPTA, Y.P., “Statistical Process Control At Motorola’s Austin Assembly Plant”, Interfaces, 23(2), 1993, pp 84-92

LEWIS, N.D.C., (1999), “Assessing The Evidence From The Use of SPC In Monitoring, Predicting & Improving Software Quality”, Computers & Industrial Engineering, Vol 37, pp 157-160

MORTELL, R, RUNGER, G., (1995), “Statistical Process Control of Multiple Stream Processes”, Journal of Quality Technology, Vol. 27,No. 1, p:1

RUNGTUSANATHAM M., (2000), “The Quality and Motivational Effects of Statistical Process Control”, Journal of Quality Management, Vol 4, No. 2, pp 243-246

RUNGTUSANATHAM, M., (2001), “Beyond Improved Quality: The Motivational Effects of Statistical Process Control”, Journal of Operations Management, Vol 19, pp 653-673.

SCHIPPERS, W.A.J., (1998), “Applicability of Statistical Process Control Techniques”, International Journal of Production Economics, Vol 56-57, pp 525-535.

SCHIPPERS, W.A.J., (2001), “An Integrated Approach to Process Control”, International Journal of Production Economics, Vol 69, pp 93-105.

STOVER, F.S., BRILL, R., (1998), “Statistical Quality Control Applied To Ion Chromatography Calibrations”, Journal of Chromatography, Vol 75, pp 161-172.

THOMSON, M., TWIGG, P. M., MAJEED, B. A., RUCK, N., (2000), “Statistical Process Control Based Fault Detection of CHP Units”, Control Engineering Practice, Vol 8, pp 13-20 .

WOODALL, W., MONTGOMERY, D., (1999), “Research Issues and Ideas in Statistical Process Control”, Journal of Quality Technology, Vol. 31, No 4

ZHANG, W., IGEL, B., (2001), “Managing The Product Development Of China's SPC Switch Industry as an Example of Cops”, Technovation, Vol 21, pp 361-368 .

ZORRIASSATINE, F., TANNOCK, J. D. T., O'BRIEN, D.C., (2003), “Using Novelty Detection to Identify Abnormalities Caused by Mean Shifts In Bivariate Processes”, Computers & Industrial Engineering, Vol 44, pp 385-408.