PERSONAL CUSTOM HALLUX VALGUS SPLINT DESIGN FOR 3D PRINTER

Hallux valgus is a disease affecting the joint between the toe and the metacarpus to which the finger is attached. As a result of the angulation of the big toe, the joint with the metacarpus is pushed and a fluid retention occurs. This disease is rarely seen in societies without a shoe wearing habit, but it is likely to be seen in women wearing heels and narrow-nosed shoes. Splint, exercise and joint mobilization are applied in patients with hallux valgus that have not reached the surgical level. While it is sufficient for the patient to perform 2-3 sessions a day for exercise and joint mobilization, the patient has to use the splint during out of the period that covers his / her personal care needs. Splits in the market are produced in standard sizes. In the production of standard splints, parameters such as patient's foot size, hallux valgus grade, finger thickness and length, gender and age are not considered. Therefore, since the splints produced are not specific to the person, a desire to use them permanently does not come out for the users. This has an adverse effect on the healing process of the disease. In this study, a software was developed to create a splint model based on patient parameters in WPF (Windows Presentation Foundation) platform. By entering parameters to the software such as patient's foot size, hallux valgus grade, finger thickness and length, creation of a personally customized splint design is provided. A standard splint model, which was previously designed in the 3D MAX program, is installed in the software. Later, according to the entered parameters of the patient, the splint is formed as customized for the individual. Thus, the patient's discomfort arising from the use of the splint disappears. Along with the continuous and regular use of splints, however, it appears that the healing process runs faster. A custom-designed splint and a splint produced by different techniques were compared in terms of production technique, material, cost and duration. According to this comparison, a custom splint produced by 3D printer provides advantages in terms of cost and production time. However, it seems that it does not have any advantage in terms of material and production techniques used.

___

  • [1]. Çelik, D., & Çetinkaya, K. (2016). Üç Boyutlu Yazıcı Tasarımları Prototipleri ve Ürün Yazdırma Karşılaştırmaları, İleri Teknoloji Bilimleri Dergisi, 5(2).
  • [2]. Berman, B., Zarb, F. G., & Hall, W. (2012). 3-D printing : The new industrial revolution. Business Horizons, 55(2), 155–162. https://doi.org/10.1016/j.bushor.2011.11.003
  • [3]. 3DPI. (2014). The Free Beginner’s Guide to 3D Printing. https://doi.org/10.1038/nature14015
  • [4]. He, Y., Qiu, J., Fu, J., Zhang, J., Ren, Y., & Liu, A. (2015). Printing 3D microfluidic chips with a 3D sugar printer. Microfluidics and Nanofluidics, 19(2), 447–456. https://doi.org/10.1007/s10404-015-1571-7
  • [5]. Godoi, F. C., Prakash, S., & Bhandari, B. R. (2016). 3d printing technologies applied for food design: Status and prospects. Journal of Food Engineering. https://doi.org/10.1016/j.jfoodeng.2016.01.025.
  • [6]. Petrick, I. J., & Simpson, T. W. (2013). 3D Printing Disrupts Manufacturing. Research Technology Management, 56(6), 12–16. https://doi.org/10.5437/08956308X5606193
  • [7]. Mitsuhashi, K., Ohyama, Y., Hashimoto, H., & Ishijima, S. (2015). Production and education of the modular robot made by 3D printer. In 2015 10th Asian Control Conference: Emerging Control Techniques for a Sustainable World, ASCC 2015. https://doi.org/10.1109/ASCC.2015.7244431Godoi, F. C., Prakash, S., & Bhandari, B. R. (2016). 3d printing technologies applied for food design: Status and prospects. Journal of Food Engineering. https://doi.org/10.1016/j.jfoodeng.2016.01.025
  • [8]. Roger, A. (1980). Hallux Valgus-Etiology, Anatomy, Treatment and Surgical Considerations. Lippincott.
  • [9]. Valgus, H. (1979). The Etiology of Hallux Valgus in Japan, 78–81.
  • [10]. Garrow, A. P., Papageorgiou, A., Silman, A. J., Thomas, E., Jayson, M. I. V, & Macfarlane, G. J. (2001). The Grading of Hallux Valgus The Manchester Scale, 74–78.
  • [11]. Freund, E. (2001). Roger A . Mann Award, 369–379.
  • [12]. Trnka, H. J. (2005). Osteotomies for hallux valgus correction. Foot and Ankle Clinics, 10(1), 15–33. https://doi.org/10.1016/j.fcl.2004.10.002
  • [13]. Glasoe, W. M., Nuckley, D. J., & Ludewig, P. M. (2010). Hallux Valgus and the First Metatarsal Arch Segment: A Theoretical Biomechanical Perspective. Physical Therapy, 90(1), 110–120. https://doi.org/10.2522/ptj.20080298
  • [14]. Kılıçoğlu, Ö., Ayak başparmağının hastalıkları :Halluks valgus ve halluks rigidus. TOTBİD (Türk Ortopedi ve Travmatoloji Birliği Derneği) Dergisi (2014),(February). https://doi.org/10.14292/totbid.dergisi.2013.48
  • [15]. Bryant, A., Tinley, P., & Singer, K. (2000). Radiographic measurements and plantar pressure distribution in normal, hallux valgus and hallux limitus feet. Foot, 10(1), 18–22. https://doi.org/10.1054/foot.2000.0581
  • [16]. Lew, R., Boring, R. L., & Ulrich, T. A. (2014). A Prototyping Environment for Research on Human- Machine Interfaces in Process Control Use of Microsoft WPF for Microworld and Distributed Control System Development.
  • [17]. Kr, H., Janckulik, D., & Motalova, L. (2010). Real Time Processing of ECG Signal on Mobile Embedded Monitoring Stations, (January). https://doi.org/10.1109/ICCEA.2010.177
  • [18]. Mészáros, T. (2008). A flexible , declarative Presentation Framework for Domain-Specific Modeling A Flexible , Declarative Presentation Framework for Domain-Specific Modelıng, (December 2014). https://doi.org/10.1145/1385569.1385620
  • [19]. Roman, D. (2009). Cartographic objects visualization using WPF. GEO: Connexion, 8(5), 40–43.
  • [20]. Duman, B., & Kayacan, M., C., (2016). Eklemeli imalatta kullanılan STL dosyalarının hataları ve onarım yöntemleri, 3Boyutlu Baskı Teknolojileri Sempozyumu, 19.
  • [21]. Kai, C.C., Jacob, G.G.K., Mei, T., (1997) Interface Between CAD and Rapid Prototyping Systems Part 1: A Study of Existing Interfaces. International Journal of Advanced Manufacturing Technology, vol.13,pp. 566-570.
  • [22]. Wang, W., Chao, H., Tong, J., Yang, Z., Tong, X., Li, H., Liu, L. (2015). Saliency-Preserving Slicing Optimization for Effective 3D Printing. Computer Graphics Forum, 34(6), 148–160. https://doi.org/10.1111/cgf.12527
  • [23]. 20Naftulin, J. S., Kimchi, E. Y., & Cash, S. S. (2015). Streamlined, inexpensive 3D printing of the brain and skull. PLoS ONE, 10(8). https://doi.org/10.1371/journal.pone.0136198