PTA Kaplamalarda Abrasive Aşınma Davranışının Değerlendirilmesinde; Bir Taguchi Yaklaşımı

Bu çalışmada, ferritik paslanmaz çeliklerden AISI 430’un yüzeyi birbirinden farklı karbür oluşturan metal alaşım elementleri plazma transferli ark kaynak kaplama yöntemiyle alaşımlandırılmıştır. Birbirinden farklı oluşturulan bu kaplama tabakaları farklı aşındırıcı, yük ve mesafe parametrelerinde Taguchi dizaynına göre aşındırılmıştır. Abrasiv aşınma kütle kayıp sonuçları Taguchi metodunun en düşük-en iyi kontrol karakterirtiği ile optimize edilmiş olup sonuçlar grafiksek yöntemlerle analiz edilmiştir. Çalışma sonunda elde edilen gerçek veriler, L27 (3*4) ortagonal diziniyle oluşturulmuş, geri kalan aşınma sonuçları da teorik olarak hesaplanmıştır.
Anahtar Kelimeler:

PTA kaplama, Taguchi, Metal Karbür

___

  • 1. Gür, A.K. (2013). Investigating Wear Behavior By Using Taguchi Method FeCrC/B4C Powder Alloys Coating By Plasma Transferred Arc Weld Surfacing. MP-Materials Testing, 55(6): 462-467.
  • 2. Taguchi, G. (1995). Quality Engineering (Taguchi Methods) For The Development Of Electronic Circuit Technology. IEEE Transactıons On Reliability, 44-2.
  • 3. Gür, A. K., Yiğittürk, N. ve Bilen, F.A. (2013). Analysis of Adhesive Wear Behavior of Metal Matrix Composites Additive Cr2C3" I. European Conference In Technology and Society (25-27 Jun 2013), IUS, Sarajevo, Bosnia-Herzegovina.
  • 4. Şahin, Y. (2005). Optimisation of testing parameters on the wear behaviour of metal matrix composites based on the Taguchi method, Materials Science and Engineering A, 408: 1-8.
  • 5. Mishra, A.K., Sheokand, R., Srivastava, R.K. (2012). Tribological Behaviour of Al-6061 / SiC Metal Matrix Composite by Taguchi’s Techniques, International Journal of Scientific and Research Publications, 2-10.
  • 6. Gür, A.K., Çalıgulu, U., Taşkın, M. (2011). The Optimisation of Adhesive Wear Behavior of AlMgSi/SiC Alüminyum Composıte with Taguchi Method, Australian Journal of Basic and Applied Sciences, 5(9): 1584-1590.
  • 7. Özay, C., Ballıkaya, H. ve Savas, V. (2013). Investigation on Surface Roughness Of D3 Tool Steel Using. Tangential Cylindrical Grinding Method, I. European Conference In Technology and Society (25-27 Jun 2013), IUS, Sarajevo, Bosnia-Herzegovina.
  • 8. Gür, A.K., Özay, C., Orhan, A., Buytoz, S., Caligulu, U. and Yigitturk, N. (2014). Wear Properties of Fe-Cr-C and B4C Powder Alloy Coating on AISI 316 Stainless Steel by Taguchi Method" MP-Materials Testing, 56 (5): 393-398.
  • 9. Ross, P.J. 1996. Taguchi tecniques for quality engineering, McGrow – Hill International book company, ISBN 0-07-114663-6, 1-73.
  • 10. Buytoz, S., Caligulu, U., Gür, A.K. and Orhan, A. (2013). Microstructural Properties of Fe-Cr-C and B4C Powder Alloy Coating on Stainless Steel by Plasma Transferred Arc Weld Surfacing, Arabian Jou. for Sci. and Eng.(ASJE), 38 (8): 2197-2204.
  • 11. Yıldız, T. ve Gur, A.K. (2011). Microstructural Characteristic Of N2 Shielding Gas in Coating FeCrC Composite to The Surface of AISI 1030 Steel with PTA Method, Archives of Metalurgy and Materials, 56: 723-729.
  • 12. Islak, S., Eski, O., Buytoz, S., Karagöz, M. ve Stokes, J. (2012). Microstructure and microhardness characterization of Cr3C2-SiC Coatings Produced Using the Plasma Transferred Arc Method, Materials Testing, 54(11-12),:793-799.
  • 13. Özel, S., Somunkıran, İ., Kurt, B. ve Orhan, N. (2008). Microstructural Characteristic of NiTi Coating on Stainless Steel by Plasma Transferred Arc Process, Surface and Coating Technology, 202(15): 3633–3637.
  • 14. K.H. Lo, F.T. Cheng, H.C. Man (2003). Cavitation erosion mechanism of S31600 stainless steel laser surface-modified with unclad WC”, Materials Science and Engineering A, 357, 168–180.
  • 15. Bourithis, L., Milonas, A. ve Papadimitriou, G.D. (2003). Plasma transferred arc surface alloying of a construction steel to produce a metal matrix composite tool steel with TiC as reinforcing particles, Surface and Coatings Technology, 165: 286–295.
  • 16. Lu, S.-P., Kwon, O.-Y., Guo, Y. (2003). Wear behavior of brazed WC/NiCrBSi(Co) composite coatings, Wear, 254: 421–428.
  • 17. Xibao, W. ve Hua, L.(1998). Metal powder thermal behaviour during the plasma transferred-arc surfacing process, Surface and Coatings Technology, 106(2-3), 156-161L. Bourithis, G.D. Papadimitriou, (2009). The effect of microstructure and wear conditions on the wear resistance of steel metal matrix composites fabricated with PTA alloying technique, Wear, 266, (11-12), 1155-1164.
  • 18. Xibao, W., Chunguo, L., Xiaomin, P., Libo, S. and Hong, Z.(2006). The powder's thermal behavior on the surface of the melting pool during PTA powder surfacing, Surface and Coatings Technology, 201(6), 2648-2654.
  • 19. Vamsi Krishna, B., Misra, V. N., Mukherjee, P. S. and Sharma, P. (2002). Microstructure and properties of flame sprayed tungsten carbide coatings, International Journal of Refractory Metals and Hard Materials, 20(5-6), 355-374.
  • 20. Liu, X.-B. and Gu, Y.-J. (2006). Plasma jet clad γ/Cr7C3 composite coating on steel, Materials Letters, 60(5): 577-580.
  • 21. Skarvelis, P. and Papadimitriou, G.D. (2009). Plasma transferred arc composite coatings with self lubricating properties, based on Fe and Ti sulfides: Microstructure and tribological behavior, Surface and Coatings Technology, 203(10-11): 1384-1394.
  • 22. Bourithis, E., Tazedakis, A. and Papadimitriou, G. (2002). A study on the surface treatment of “Calmax” tool steel by a plasma transferred arc (PTA) process, Journal of Materials Processing Technology, 128(1-3): 169-177.
  • 23. Huang, Z., Hou, Q. and Wang, P. (2008). Microstructure and properties of Cr3C2-modified nickel-based alloy coating deposited by plasma transferred arc process, Surface and Coatings Technology, 202(13): 2993-2999.
  • 24. Gür, A.K. ve Kaya, S. (2017). “Abrasive wear resistance optimization of three different carbide coatings by the Taguchi method”, MP-Materials Testing, 59(5): 450-455.
Fırat Üniversitesi Mühendislik Bilimleri Dergisi-Cover
  • ISSN: 1308-9072
  • Yayın Aralığı: Yılda 2 Sayı
  • Başlangıç: 1987
  • Yayıncı: FIRAT ÜNİVERSİTESİ