PROPERTIES OF WASTE FIBER/POLYURETHANE FLAME RETARDANT INSULATION BOARD

In order to solve the recycling problem of waste fibers, waste fiber/polyurethane flame retardant insulation board was prepared by blending- hot pressing method with waste cotton fiber, discarded polyurethane, AC (azodimethylamide) foaming agent and APP (ammonium polyphosphate) flame retardant as raw materials. The necessary conditions to the optimized technology was mass fraction of waste fibers 10%, mass fraction of AC foaming agent 3%, mass fraction of APP flame retardant 15%, hot pressing pressure 7MPa, hot pressing temperature 180℃, length of waste fibers 20mm, mixing temperature 175-180℃, hot pressing time 8min, cool-down time 2h, which were optimized by thermal conductivity coefficient, limit oxygen index and mechanical properties.The flame retardant mechanism and effect of the waste fiber/polyurethane flame retardant insulation board was analyzed by TGA (Thermogravimetric Analysis) and residual carbon ratio. Finally, the abaqus finite element simulation software was used to simulate the thermal conduction process and verify the correctness of model.

___

  • 1. Li P., Ye H.W., Chen Y., Zhang Y. and Zhao Y., 2014, "Status of recycling of waste textiles at home and abroad",Synthetic Fiber in China, Vol:43(4), pp:41-45.
  • 2. Ma L., 2013, "Textile waste recycling joy and sorrow", China Fiber Inspection, Vol:33(17), pp: 56-57.
  • 3. Qiu Y. H., 2007, "Comprehensive utilization of waste textiles", Jiangsu Textile, Vol:26(6), pp: 68-70.
  • 4. Lv L. H., Bi J. H., Yu X., Wang X., Wei C. Y. and Cui Y. Z., 2016, "Sound absorption properties of composites made of discarded duck feathers", Tekstil ve Konfeksiyon, Vol:26(2), pp: 153-158.
  • 5. Lv L. H., Bi J. H., Ye F., Qian Y. F., Zhao Y. P., Chen R. and Su X. G., 2017, "Extraction of discarded corn cob husk fibers and its flame retarded composites", Tekstil ve Konfeksiyon ,Vol:27(4) , pp:408-413.
  • 6. Long H. S., Xue P., Ding Y. and Liu X. Y., 2014,"Study on properties of discarded natural fiber reinforced high density polyethylene composites", China Plastics, Vol:28(11), pp: 95-99.
  • 7. Chen L., Zou L. and Sun W. G., 2017, "Preparation and adsorption properties of oil - absorbing materials from pyrolysis of waste flax", Journal of Textile Research, Vol:38(6), pp:17-22.
  • 8. Zhao G., 2005, "Building energy efficiency and energy saving design", Science-Technology Information Development and Economy, Vol:15(13), pp: 147-148.
  • 9. Zhang Z. P., Li Z. and Dong Y. L., 2007, "The development status and prospect of building thermal insulation wall in buildings", Engineering Mechanics, Vol:24(2) , pp:121-127.
  • 10. Qian B. Z. and Zhu Z. F., 2009, "Technological progress of building energy-saving thermal insulation materials", Building Energy Efficiency, Vol:37 (2), pp:56-60.
  • 11. Chen X., 2015, "To analyze the insulation and energy saving of the building perimeter", Resource Economization and Environmental Protection, Vol:33(10), pp: 71.
  • 12. Li J.,"Preparation and application of fiber reinforced composite insulation board", M.E. Thesis, Yangzhou University, Jiangsu, 2013.
  • 13. Zhu Q. W., Wu F. D. and Zhao J. P., 2012, "Research status and progress of external wall insulation materials", New Building Materials, Vol:39(6), pp:12-15.
  • 14. Yuan B., "Development and application analysis of thermal insulation glazed hollow bend foaming board", M.E. Thesis, Taiyuan University of Technology, 2012.
  • 15. Panyakaew S. and Fotios S., 2011, "New thermal insulation boards made from coconut husk and bagasse", Energy and Buildings, Vol:43(7), pp: 1732-1739.
  • 16. Cai J. P., Liu L., Chen X. T., Luo S. X., Liu W. H. and Wang L. X., 2012, "Sisal fiber reinforced expanded glass beads / phenolic resin composite insulation board", New Building Materials, Vol:39(4), pp:19-22.
  • 17. Zhao R. H., Sun J. J., Cao J. H. and Zhao S. L., 2017, "Research on green and efficient insulation board", Building Energy Efficiency, Vol:45 (5), pp:37-41.
  • 18. Zhu Y., Liu B., Gao H. and Zhang L., 2015,"Experimental study on SiO2 aerogel core /polystyrene shell composite flame retardant insulation board", Guangzhou Chemical Industry, Vol:43(1), pp:78-80,104.
  • 19. Qin Y. and Wang Q. Q., 2017, "The development of polyurethane materials", China Building Materials Science & Technology, Vol:26(1), pp:39-41.
  • 20. Ding Y. J., Zhu Z., An S. Y. and Cai L., 2010, "Preparation and properties of polyurethane foam/wood fiber composite material", Building Energy Efficiency, Vol:38 (11) , pp: 62-64.
  • 21. Yu X., Lv L. H., Wei C. Y., Cui Y. Z., Wang X. and Liu T., 2014,"Research on sound absorption properties of multilayer structural material based on discarded polyester fiber", Journal of The Textile Institute, Vol:105(10), pp:1009-1013.
  • 22. Chen S., Chen H. X., Gao X. P. and Long H. R., 2017, "Sound absorption properties of polyurethane-based warp-knitted spacer fabric composites", Indian Journal of Fiber & Textile Research, Vol: 42(3), pp: 299-306.
  • 23. Yang J.N., Li Z. Q., Wang L. Y., Liu X. B. and Liu J. S., "Foam results and mechanical properties of SGF/PP foam composites", Journal of Nanjing University of Aeronautics and Astronautics,Vol:.42(1),pp:88-92.
  • 24. Liu Q. J. and Zeng L. M., 2015, "Research of efficient halogen-free flame retardants composite", Fiber Composites, Vol:32(3), pp:3-6.