Ahmet VURAL, Nihal DERİN COŞKUN, Cumhur Eren IŞIK, Fuat ÇELİK, İskender IŞIK

INVESTIGATION of the THICKNESS THINNING for THE PORCELAIN TILES and THEIR APPLICABILITY

Porcelain tiles are building materials that offer aesthetics and advantages to the user by using ceramic raw materials and additives at high pressure. Energy and labor are spent on raw materials used for production, raw material transportation and transportation until they reach the customer after they become finished products. These high costs reduce competitiveness in the market. In this study, it has been studied on the thinning of porcelain tiles to reduce the cost and to take advantage of transportation. Two different size tiles, which are the most preferred in the market, were selected. In the study, the possibilities of making thinner and environmentally friendly tiles were investigated by characterizing the selected porcelain tile bodies. Çanakkale Saribeyli Region bentonite was used in the body instead of Istanbul clay at the rates of 0.5%, 1%, 1.5%, 2% and 2.5% by weight, respectively. The body recipes, which were prepared in standard thickness and thinned by 0.5 mm, were fired at 1185 °C temperature. Shrinkage, water absorption, color and mechanical tests of the studied compositions were carried out. As a result of the study, the tile thickness thinning process was carried out in industrial trials in accordance with TSE standards, supported by laboratory test results, and the advantages it provides for transportation cost, environment and human health were demonstrated.

Keywords:

Porcelain Tile, Bentonite, Thin Tile,

PDF

___

[1] [T.C. Sanayi ve Teknoloji Bakanlığı Seramik Sektörü Raporu, Sanayi Genel Müdürlüğü, Sektörel Raporlar ve Analizler Serisi. 2020.
[2] Tarhan M., Tarhan B., (2019), Sırlı Porselen Karo Üretimi için Alternatif Hammadde Olarak Eşme/Uşak Feldspatı, AKU J. Sci. Eng. 19. 2019. 025702 (429-438),
[3] https://www.serfed.com/istatistik
[4] Biffi, G. (1999), Porcelain stoneware - production manual and methods of use, Gruppo Editoriale Faenza Editrice S.p.A., Faenza.
[5] Zanelli, C., Raimondo, M., Dondi, M., Guarini, G. ve Tenorio Cavalcante, P. M. (2004), “Sintering mechanisms of porcelain stoneware tiles”, Qualicer, 247-259.
[6] Sanchez, E., Orts, M. J., Garcıa-Ten, K., Cantavella, V., (2001), Porcelain tile composition effect on phase formation and end product, Am. Ceram. Soc. Bull., 80 (6), 43-49.
[7] Carty W. M. Senapatı U., (1998), Porcelain-raw materials, processing, phase evolution, and mechanical behaviour, J. Am. Ceram. Soc., 81 (1), 3- 20.
[8] https://www.serfed.com/upload/ihracatrakamlari/SERAM%C4%B0K%20SEKT%C3%96R%C3%9C%20MAKRO%20PAZAR%20ARA%C5%9ETIRMASI%20RAPORU-2017-03.pdf
[9] Akar, A. (1987), Endüstriyel Hammaddeler ve Zenginleştirme Yöntemleri, Dokuz Eylül Üniversitesi Yayın No: 142, İzmir, 145-163. 1987.
[10] https://www.esan.com.tr/tr/uretim-urunleri/bentonit
[11] İpekoğlu, B., Kurşun, İ., (1997). Türkiye Bentonit Potansiyeline Genel Bir Bakış.
[12] 2.Endüstriyel Hammaddeler Sempozyumu, (s. 51-57). İzmir
[13] Çetin, B., (2015), Tokat-Reşadiye Bölgesi Bentonitinin Duvar Karosu Bünyelerinde Kullanılabilirliğinin Araştırılması, İstanbul Teknik Üniversitesi FBE, Metalurji ve Malzeme Mühendisliği Anabilim Dalı, Yüksek Lisans Tezi
[14] https://www.mta.gov.tr/v3.0/bilgi-merkezi/bentonit
[15] Çoban, F., (1999), Ayvacık (Çanakkale) bentonit yataklarındaki baydellit oluşumu, Türkiye Jeoloji Bülteni, Cilt. 425 Sayı 1,47-55
[16] Anonim (2002), Applied ceramic technology, Volume I, SACMI IMOLA Italy.
[17] Kuzvart, M. (1984), Industriel minerals and rocks. Elsevier, New York.
[18] Murray, H. H. (1996), Common Clay: Industrial Mıneral and Rocks, 6.Edition (Senior Editor carr, D. D), p.p.: 247-248.
[19] Reed, J. S. (2000), “From batch to pressed tile-mechanics and system microstructural changes”, Qualicer, 23-42.

Başlangıç: 2020
Yayıncı: Kütahya Dumlupınar Üniversitesi

Arşiv