AA2024 alüminyum alaşımının tiksotropik yapısı üzerine sima yöntemindeki deformasyon oranının etkisi

Bu çalışmada, bir dövme alaşım olan AA2024 alaşımında gerinimin neden olduğu sıvı aktivasyonu (straininduced melt activated-SIMA) yöntemi ile yarı-katı şekillendirme için gerekli tiksotropik mikroyapı üretimiaraştırılmıştır. Bu amaçla ekstrüze halde AA2024 alaşımı değişik oranlarda soğuk deformasyona tabi tutulmuşve takiben yarı-katı bölgeye ısıtılarak oda sıcaklığına sahip suda soğutulmuştur. Mikroyapı analizlerimetalografik inceleme ve nicel ölçüm yöntemleri ile yapılmıştır. Deneysel sonuçlar, SIMA yöntemiyle AA2024alaşımında, yarı katı şekillendirme için gerekli olan küresel şekilli tiksotropik mikroyapıların üretilebileceğinigöstermiştir. Artan soğuk deformasyon oranı ile şekil faktörü artarken tane boyutu azalmıştır. SIMA yöntemi iletiksotropik yapı üretimi için en az %20 soğuk deformasyonun gerekli olduğu belirlenmiş ve tiksotropik yapıdönüşümü için yarı-katı sıcaklıkta izotermal bekletmeye gerek olmadığı tespit edilmiştir.

Effect of predeformation rate in sima process on thixotropic structure of AA2024 aluminium alloy

In this study, thixotropic microstructure produced in a wrought AA2024 alloy for the semi-solid forming wasinvestigated by strain induced melt activated (SIMA) method. For this purpose, AA2024 alloy as extruded statewere subjected to cold deformation at different rates, following heated to a semi-solid region, and cooled inwater at room temperature. Microstructure analysis was achieved by metallographic and quantitative methods.Experimental results showed that spherical shaped thixotropic microstructures which required for semi-solidforming can be produced in AA2024 Al alloy by SIMA process. With increasing cold deformation rate, theshape factor increases while the grain size decreased. For the production of thixotropic structure by SIMAprocess, cold deformation rate was determined to be necessary at least 20%, and there is no need to isothermalholding at semi-solid temperature for thixotropic structure transformation.

___

  • 1. Sirong, Y., Dongcheng, L., Kim, N., “Microstructure evolution of SIMA processed AA2024”. Materials Science and Engineering A; 420, 165–170, 2006.
  • 2. Flemings, M.C., “Behaviour of metal alloys in the semisolid state”, Metallurgical and Materials Transactions A; 22, 957-981, 1991.
  • 3. Fan, Z., Semisolid Metal Processing, International Materials Reviews; 47 (2), 49-85, 2002.
  • 4. Kirkwood, D.H., “Semisolid metal processing”, International Materials Reviews; 39 (5), 173- 189, 1994.
  • 5. Tzimas, E. and Zavaliangos, A., A comparative characterization of near-equiaxed microstructures as produced by spray casting, magnetohydrodynamic casting and the stress induced, melt activated process, Materials Science and Engineering A; A289, 217-227, 2000.
  • 6. Choi, C., Park, H. J. Microstructural characteristics of aluminum 2024 by cold working in the SIMA process, Journal of Materials Processing Technology; 82, 107-116, 1998 .
  • 7. Atkinson, H.V., “Modelling the semisolid processing of metallic alloys”, Progress in Materials Science, 50, 341-412, 2005.
  • 8. Atkinson, H.V., Liu, D., “Microstructural coarsening of semi-solid aluminium alloys”, Materials Science and Engineering A, 496, 439– 446, 2008.
  • 9. Birol, Y., “Thermomechanical processing of AA6061 billets for semi-solid forming”, International Journal of Materials Research; 98, 53-59, 2007.
  • 10. Önsel M., Birol Y., Bozkurt U., Kubilay C., ve Altıntaş S., “Alüminyum alaşımlarında “SIMA” prosesiyle tiksotropik yapı elde edilmesi”,
  • 12.Uluslararası Metalurji ve Malzeme Kongresi, 991-998, 2005, İstanbul, Türkiye.
  • 11. Birol, Y., Çakır, O. ve Alageyik, F., “AA6061 alaşımında tiksotropik yapı elde edilmesi”,
  • 13.Uluslararası Metalurji ve Malzeme Kongresi,1704-1712, 9-11 Kasım 2006, İstanbul, Türkiye.
  • 12. Birol, Y., “Production of AA 6082 feedstock for forming in the semi solid state”, Materials Science Forum, 519-521:1919-1924, 2006.
  • 13. Guo, H., Yang, X., Zhang, M., “Microstructure characteristics and mechanical properties of rheoformed wrought aluminum alloy 2024”, Trans. Nonferrous Met. Soc. China; 18, 555- 561, 2008.
  • 14. Fan, Z., “Development of the rheo-diecasting process for magnesium alloys”, Materials Science and Engineering A, 413/414, 72-78, 2005.
  • 15. Guo, H., YANG, X., “Preparation of semi-solid slurry containing fine and globular particles for wrought aluminum alloy 2024” Trans. Nonferrous Met. Soc. China 17, 799-804, 2007.
  • 16. Yurko, J., Flemings, M.C., Martinez R.A., “Semi- solid rheocasting (SSR)-Increasing the capabilities of die casting”, J. Die Casting Engineer, 2004(1): 50-52.
  • 17. Saklakoglu, N., Saklakoglu, I. E., Tanoglu, M., Oztas, O., Cubukcuoglu, O., “Mechanical properties and microstructural evaluation of AA5013 aluminum alloy treated in the semi-solid state by SIMA process”, Journal of Materials Processing Technology; 48, 103-107, 2004.
  • 18. Türkeli, A., Akbaş, N., “Formation of Non- Dendritic Structure in 7075 Wrought Aluminum Alloy by SIMA Process and Effect of Heat Treatment”, Proceedings of Fourth International Conference on the Semi-Solid Processing of Alloys and Composites, England, UK, 71-74, 1996.
  • 19. Wang, S., Li, Y., Chen, W., Zheng, X., “Microstructure Evolution f Semi-Solid 2024 Alloy During Two-Step Reheating Process”, Trans. Nonferrous Met. Soc. China; 18,784– 788, 2008.
  • 20. Jung, H.K., Kang, C.G., “Reheating process of cast and wrought aluminum alloys for thixoforging and their globularization mechanism”, Journal of Materials Processing Technology, 104 244-253, 2000.
  • 21. Liu, D., Atkinson, H.V., Higginson, R.L., “Disagglomeration in thixoformed wrought aluminium alloy 2014” Materials Science and Engineering A, 392, 73–80, 2005.
  • 22. Freitas, E.R., Ferracini E., Ferrante, M., “Microstructure and rheology of an AA2024 aluminium alloy in the semi-solid state, and mechanical properties of a back-extruded part”, Journal of Materials Processing Technology, 146, 241–249, 2004.
  • 23. Zhang, L,. Liu, Y.B,. Cao, Z.Y., Zhang, Y.F,. Zhang, Q.Q., “Effects of isothermal process parameters on the microstructure of semisolid AZ91D alloy produced by SIMA” Journal of Materials Processing Technology, 209, 792–797, 2009.
  • 24. Jiang, H., Mi, Z., Tang, D., Li, M., “Microstructure evolution of Al-4Cu-Mg alloy during semi-solid treatment”, Journal of University of Science and Technology Beijing (Materials), 14 (2), 151-156, 2007.
  • 25. Dong, J., Cui, J.Z., Le, Q.C., Lu, G.M., “Liquidus semi-continuous casting, reheating and thixoforming of a wrought aluminum alloy 7075”, Materials Science and Engineering A, 345, 234- 242, 2003.
Gazi Üniversitesi Mühendislik Mimarlık Fakültesi Dergisi-Cover
  • ISSN: 1300-1884
  • Yayın Aralığı: Yılda 4 Sayı
  • Başlangıç: 1986
  • Yayıncı: Oğuzhan YILMAZ