Experimental characterization of wafer probe burn

Experimental characterization of wafer probe burn

The probing test is a typical quality control method for individual chips on a wafer. This study investigates the cantilever wafer probe current carrying capacity along a probe body in order to model the probe burn phenomenon by using experimental techniques and numerical simulation. The standard measurement approach used in the test industry is conducted to define the mechanical degradation of the cantilever probe on the wafer card and temperature distribution along the probe body is conducted using a conduction heat transfer equation via computational discretization. Maximum current carrying capacity is defined and the probe burn phenomenon is observed at the tip region of the tungsten rhenium cantilever probe due to effects of Joule heating for both experimental and numerical results. Reasonably good agreement is observed between experimental and computational results.

___

  • [1] International Technology Roadmap for Semiconductors, ITRS 2009 Edition, Test & Test Equipment.
  • [2] Allison M. Wafer Probe acquires a new importance in testing. Chip Scale Review, May-June 2005. pp. 45-49.
  • [3] Tunaboylu B, Caughey E. Vertical probe development for copper probing challenges. Semiconductor Wafer Test Workshop, June, 2003.
  • [4] Kazmi R, Kilicaslan H, Hicklin J, Tunaboylu B. Measuring current carrying capability (CCC) of vertical probes. Semiconductor Wafer Test Workshop, June 2010.
  • [5] Loh E. Physical analysis of data on fused-open bond wires. IEEE T Compon Hybr 1983; 6: 209-217.
  • [6] Loh E. Heat transfer of fine-wire fuse. IEEE T Compon Hybr 1984; 7: 264-267.
  • [7] Mertol A. Estimation of aluminum and gold bond wire fusing current and fusing wire. IEEE T Compon Pack B 1995; 18: 210-214.
  • [8] Shah M, Rabany A, Campillo JJ, Scharr T, Mares E. Temperature rise and fusing current in wire bonds for high power RF applications. Thermal and Thermomechanical Phenomena in Electronic Systems, ITHERM 04 2004. pp. 157-164.
  • [9] Pitney KE. Ney Contact Manual-Electrical Contacts for Low Energy Uses. Bloomfield, CT, USA: The J. M. Ney Company, 1973.
  • [10] Holm R. Electrical Contacts: Theory and Applications, 4th ed., Berlin, Germany: Springer Verlag, 2000.
  • [11] Daniels B. ISMI Probe Council-Current carrying capability measurement standard. Semiconductor Wafer Test Workshop, June 2009.
  • [12] Lienhard HJ IV, Lienhard HJ V. A Heat Transfer Textbook, 3rd ed., Cambridge, MA, USA: Phlogiston Press, 2004.