Erkan BAHÇE, Mehmet Sami GÜLER, Ender EMİR, Cihan ÖZEL

CoCrMo Tibial Komponentin Karbür Takım ile İşlenmesinde Yüzey Özelliklerinin Araştırılması

Yüksek dayanımından dolayı diz protezlerinde kullanılan CoCrMo malzemesinden yapılmış tibial bileşenin tornalanmasında büyük kesme kuvvetleri, vuruntu, titreşim ve takım aşınması gibi olumsuzluklarla karşılaşılmaktadır. Bu durum hem imalat maliyetini hem de imalat süresini artırmaktadır. Bu çalışmada, CoCrMo malzemesinin karbür kesici takım ile alın tornalanmasında devir sayısının ve ilerlemenin yüzey pürüzlülüğüne, yüzey defektlerine ve mikro sertliğe etkileri araştırılmıştır. Deneyler sonucunda ilerlemenin artmasına bağlı olarak yüzey pürüzlülüğü ve defektlerin arttığı, devir sayısının artmasına bağlı olarak ise pürüzlülüğün azaldığı tespit edilmiştir. Ayrıca CoCrMo alaşımının sonlu elamanlarla işleme analizi yapılarak tornalama boyunca sıcaklık dağılımları da tespit edilmiştir.

Anahtar Kelimeler:

CoCrMo, Tornalama, Mikro Sertlik, Yüzey Defekti, Yüzey Pürüzlülüğü

Investigation of Surface Properties of CoCrMo Tibial Component Machining with Carbide Tool

Due to its high strength, turning of tibial component made from CoCrMo material used in knee prostheses is faced with high cutting forces, pinking, vibration and tool wear. This situation both manufacturing cost and manufacturing time. In this study, the effects of surface roughness, vibration, surface defects and micro hardness on the number of revolutions and progress of turning of CoCrMo material with carbide cutting tool were investigated. As a result of the experiments, it has been found that surface roughness and defects increase due to the increase of the progress, and the roughness decreases due to the increase of the number of revolutions. In addition, CoCrMo alloy was analyzed by machining with finite element processing temperature distributions were also determined during turning.

Keywords:

CoCrMo, Turning, MicroHardness, Surface Defect, Surface Raughness,

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