Hüseyin Rıza Börklü, A.kıvanç YILDIRIM, Hüseyin Kürşad Sezer

HIZLI PROTOTİP OLUŞTURMADA KARŞILAŞILAN PROBLEMLER VE ÇÖZÜM ÖNERİLERİ

Hızlı Prototip Oluşturma (HPO, Rapid Prototyping - RP), Bilgisayar Destekli Tasarım (CAD) verisinden ince tabakalar şeklinde fiziki nesneler üretmeyi amaçlar. Böylece oluşan gerçek modeller çeşitli iş ve işlemlerde kullanılabilir (çeşitli testler, boyut kontrolü, döküm model, müşteriye teklif/sunu, prototip ve hatta gerçek parça vb.). Son yıllarda bu alanda birçok teknoloji ve yöntem geliştirilmiştir. Bunlar arasında: Stereolitografi (optik üretim, foto katılaştırma vb. de denebilir), Seçici lazer sinterleme, Ergiyik birikimli modelleme, 3B baskı (3 Boyutlu baskı), Katmanlı nesne imalatı, Çok püskürtmeli modelleme, Lazerle yapılan net biçimlendirme vb. gösterilebilir. Bu teknoloji ve yöntemler ile kolay, hızlı, ucuz ve otomatik modeller geliştirilebilir. Ancak, uygulama esnasında ise bazı özel ve genel problemlerle karşılaşılabilir. Bu tür problemler arasında; karmaşık ve büyük parçaları modelleme, demontaj, ölçü tamlığı, yüzey hassasiyeti, işlem hızı vb. gibileri gösterilebilir. Bu makalede hızlı prototip oluşturma esnasında karşılaşılan özel ve genel problemler ele alınacak ve çözüm yolları tanıtılacaktır.

Anahtar Kelimeler:

Hızlı prototip oluşturma, 3B Baskı, Tersine mühendislik

PDF

___

Kaynaklar (References)
Raja, V. and Fernands, K.J. (Editors), Reverse Engineering – An Industrial Perspective, Springer, London, UK, 2008.
Gibson, I., Rosen, D. and Stucker, B., Additive Manufacturing Technologies – 3D Printing, Rapid Prototyping, and Direct Digital Manufacturing, Springer, 2nd ed., London, UK, 2015.
Wong K.W. and Hernandez, A., A Review of Additive Manufacturing, ISRN Mechanical Engineering, Volume 2012, Article ID 208760, 10 pages, 2012.
http://3dprintingindustry.com/3d-printing-basics-free-beginners-guide/history/
https://en.wikipedia.org/wiki/Rapid_prototyping
https://www.nsf.gov/about/history/nsf0050/manufacturing/rapid.htm
http://mmadou.eng.uci.edu/class_mae165.html
http://www.sciencedirect.com/science/article/pii/S0890695597001375
http://www.sciencedirect.com/science/article/pii/S0007850607632405
Dolenc, A., An Overview of Rapid Prototyping Technologies in Manufacturing, Helsinki University of Technology, 1994 (source unknown).
http://www.powershow.com/view/11e4b4-ZjljY/Rapid_Prototyping_by_Layered_Manufacturing _powerpoint_ppt_presentation
https://www3.nd.edu/~rroeder/ame50542/slides/rapidprototyping.pdf
http://www.protec3d.de/3d-drucken/
http://www.docfoc.com/rapid-prototyping-ime-545-case-study-contents-what-is-rapid-prototyping-rp
http://www.naun.org/main/NAUN/mcs/16-591.pdf
http://www.wseas.us/e-library/conferences/2012/Kos/CIRSYS/CIRSYS-42.pdf
http://www.wzl.rwth-aachen.de/en/f786439a4c53fb78c125709f0055702f/v11a_rapidprototyping.pdf
http://www.phillipsmedisize.com/sites/default/files/whitepaper/Prototyping%20White%20Paper.pdf
Bandyopadhyay, A. and Bose, S. (Editors), Additive Manufacturing, CRC Press, USA, 2015.
Hausman, K.K. and Horne, R., 3D Printers for Dummies, John Wiley & Sons, Inc., Int. ed., 2014.
Gebhardt, A., Understanding Additive Manufacturing – Rapid Prototyping, Rapid Tooling, Rapid Manufacturing, Hanser, USA, 2012.
Evans, M.A., The Integration of Rapid Prototyping Within Industrial Design Practice, PhD Thesis, Loughborough University, UK, 2002.
Vaezi, M., Seitz, H. and Yang, S., A review on 3D micro-additive manufacturing technologies, Int. J. of Adv. Man. Tech., Vol. 67, pp. 1721-1754, 2013.
Herderick, E., Additive Manufacturing of Metals: A Review, Mat. Sci. & Tec, pp.1413-1425, 2011.
Thompson, S.M., Bian, L., Shamsaei, N. and Yadollahi, A., An overview of Direct Laser Deposition for additive manufacturing; Part I: Transport phenomena, modelling and diagnostics, Additive Manufacturing, pp. 36-62, 2015.
Thompson, S.M. et al., An overview of Direct Laser Deposition for additive manufacturing;Part II: Mechanical behavior, process parameter optimization andcontrol, Additive Man., pp. 12-35, 2015.
Kawata, S., Sun, H., Tanaka, T., Takada, K., Finer features for functional microdevices. Nature 412:697-698
Feng W, Fuh J, Wong Y (2006) Development of a drop-on-demand micro dispensing system. Mater Sci Forum 505–507:25–30
Tay B, Edirisinghe MJ (2001) Investigation of some phenomena occurring during continuous ink-jet printing of ceramics. J Mater Res 16(2):373–384
Liu Q, Orme M (2001) High precision solder droplet printing technology and the state-of-theart. J Mater Process Technol 115:271–283
Priest JW, Smith C, DuBois P (1997) Liquid metal jetting for printing metal parts. In: Solid freeform fabrication symposium, Austin, TX, 11–13 Aug, pp 1–9
Ainsley C, Reis N, Derby B (2002) Freeform fabrication by controlled droplet deposition of powder ﬁlled melts. J Mater Sci 37:3155–3161
http://www.stratasys.com/
Kawata S, Sun H, Tanaka T, Takada K (2001) Finer features for functional microdevices. Nature 412:697–698