Design and Implementation of a Test Device for Determining the Capacity of Industrial Battery Banks

Design and Implementation of a Test Device for Determining the Capacity of Industrial Battery Banks

In this study, a test device is developed to measure the capacities and performances of high capacity battery banks and to detect broken cells. Batteries lose their performance over time due to their chemical properties, storage and usage conditions, production technologies. Some batteries may even become completely unusable long before the promised life cycle. Through this test device, the instant capacity of the battery banks is measured. Based on the data obtained, quantitative data such as state of health and nominal energy of the battery bank are calculating. It is determined whether the battery bank will meet the need according to its intended use. In this way, it is ensured to prevent possible losses by determining the battery cells or groups that need to be changed.

___

  • [1] I. Sefa, S. Balci, N. Altin, and S. Ozdemir, Comprehensive analysis of inductors for an interleaved buck converter. 2012, pp. DS2b.5-1.
  • [2] T. Blank, J. Badeda, J. Kowal, and D. Sauer, Deep discharge behavior of lead-acid batteries and modeling of stationary battery energy storage systems. 2012.
  • [3] E. Oguz, H. Çimen, and Y. Oğuz, "Simulation and Power Flow Control Using Switching’s Method of Isolated Wind-Solar Hybrid Power Generation System with Battery Storage," Balkan Journal of Electrical and Computer
  • Engineering, pp. 40-49, 09/01 2017, doi: 10.17694/bajece.334348.
  • [4] N. Altin, S. Balci, S. Ozdemir, and I. Sefa, "A comparison of single and three phase DC/DC converter structures for battery charging," in 2013 International Conference on Renewable Energy Research and Applications (ICRERA),
  • 20-23 Oct. 2013 2013, pp. 1228-1233, doi: 10.1109/ICRERA.2013.6749939.
  • [5] M. Kiel, D.-U. Sauer, P. Turpin, M. Naveed, and E. Favre, "Validation of single frequency Z measurement for standby battery state of health determination," INTELEC 2008 - 2008 IEEE 30th International Telecommunications Energy Conference, pp. 1-7, 2008.
  • [6] H. K. Scholl, "Automatic battery tester with recording means for battery performance," ed: Google Patents, 1971.
  • [7] N. C. Berglund, T. J. Rosedahl, and S. W. Steele, "Battery capacity test and electronic system utilizing same," ed: Google Patents, 1997.
  • [8] K. I. Bertness, "Method and apparatus for auditing a battery test," ed: Google Patents, 2000.
  • [9] G. D. Brink and D. L. Burton, "Battery capacity test method and apparatus," ed: Google Patents, 2000.
  • [10] A. H. Anbuky and P. E. Pascoe, "Battery capacity measurement," ed: Google Patents, 2005.
  • [11] M. Coleman, W. G. Hurley, and C. K. Lee, "An Improved Battery Characterization Method Using a Two-Pulse Load Test," IEEE Transactions on Energy Conversion, vol. 23, no. 2, pp. 708-713, 2008, doi: 10.1109/TEC.2007.914329.
  • [12] M. B. Bayram, I. Sefa, and S. Balci, "A static exciter with interleaved buck converter for synchronous generators," International Journal of Hydrogen Energy, vol. 42, no. 28, pp. 17760-17770, 2017/07/13/ 2017, doi: https://doi.org/10.1016/j.ijhydene.2017.03.062.
  • [13] S. Ozdemir, S. Balci, N. Altin, and I. Sefa, "Design and performance analysis of the three-level isolated DC-DC converter with the nanocyrstalline core transformer," International Journal of Hydrogen Energy, vol. 42, no. 28, pp. 17801-17812, 2017/07/13/ 2017, doi: https://doi.org/10.1016/j.ijhydene.2017.02.158.
  • [14] F. Asadi and K. Eguchi, "On the extraction of input and output impedance of PWM DC-DC converters," Balkan Journal of Electrical and Computer Engineering, vol. 7, 04/30 2019, doi: 10.17694/bajece.468787.
  • [15] R. Bououd and S. Lassaad, An overview of chopper topologies. 2017, pp. 1-7.
  • [16] SANREX. "SQD300AA100 Transistor Module." https://www.digchip.com/datasheets/download_datasheet.p hp?id=919058&part-number=SQD300AA100 (accessed 2019).
  • [17] Altium. "Altium Designer." https://www.altium.com/altium-designer/ (accessed 2020).
  • [18] Microchip. "Microchip." https://www.microchip.com/ (accessed 2020).
  • [19] Microchip. "PIC18F46K22 Microcontroller." https://www.microchip.com/wwwproducts/en/PIC18F46K22#additional-features (accessed 2020). [20] Nextion. "Home - Nextion." https://nextion.tech/ (accessed 2020).
  • [21] Nextion."NX8048k070-Nextion." https://nextion.tech/datasheets/nx8048k070/ (accessed 2020).
  • [22] Nextion. "Nextion Editor." https://nextion.tech/nextion- editor/#section1 (accessed 2020).
  • [23] Electropaedia. "Battery Testing." https://www.mpoweruk.com/testing.htm (accessed 2019).
  • [24] Electropaedia. "State of Charge (SOC) Determination." https://www.mpoweruk.com/soc.htm (accessed 2019).
  • [25] Electropaedia. "State of Health (SOH) Determination." https://www.mpoweruk.com/soh.htm (accessed 2019).
  • [26] M. Team, "A guide to understanding battery specifications," 2008.