Static Analysis of the Slotted Upper Plate of Low Pressure Casting Machine

Öz In this study, the process improvement / Kaizen case study of a casting mold set-up process taking an average of 20 minutes, is examined. The aim of this work is reducing the set-up time and improving ergonomic conditions. Since existing operating conditions cause a waste of time and result in non-ergonomic conditions, an air impact wrench had to be used in the mold assembly process. To be able to use the air impact wrench a new geometry had to implemented on casting mold and this design change was analyzed in ANSYS software to avoid a failure in working conditions. It was concluded that the maximum stress on the mold is not at a level where it will cause failure. After the initial geometry improvement process, a further ANSYS-Topology optimization process is conducted to reduce weight of the mold. As a result of this the set-up time decreased to an average of 9 minutes. Consequently, big benefits in terms of cycle time, occupational health and safety, improvement in the process and cost have been achieved.

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Kaynak Göster

Bibtex @araştırma makalesi { cbayarfbe779687, journal = {Celal Bayar University Journal of Science}, issn = {1305-130X}, eissn = {1305-1385}, address = {}, publisher = {Celal Bayar Üniversitesi}, year = {2020}, volume = {17}, pages = {35 - 41}, doi = {10.18466/cbayarfbe.779687}, title = {Static Analysis of the Slotted Upper Plate of Low Pressure Casting Machine}, key = {cite}, author = {Aydın, Yasemin Nur and Akış, Ahmet Alper} }
APA Ozaydin, O , Aydın, Y , Akış, A . (2020). Static Analysis of the Slotted Upper Plate of Low Pressure Casting Machine . Celal Bayar University Journal of Science , 17 (1) , 35-41 . DOI: 10.18466/cbayarfbe.779687
MLA Ozaydin, O , Aydın, Y , Akış, A . "Static Analysis of the Slotted Upper Plate of Low Pressure Casting Machine" . Celal Bayar University Journal of Science 17 (2020 ): 35-41 <https://dergipark.org.tr/tr/pub/cbayarfbe/issue/60937/779687>
Chicago Ozaydin, O , Aydın, Y , Akış, A . "Static Analysis of the Slotted Upper Plate of Low Pressure Casting Machine". Celal Bayar University Journal of Science 17 (2020 ): 35-41
RIS TY - JOUR T1 - Static Analysis of the Slotted Upper Plate of Low Pressure Casting Machine AU - Onur Ozaydin , Yasemin Nur Aydın , Ahmet Alper Akış Y1 - 2020 PY - 2020 N1 - doi: 10.18466/cbayarfbe.779687 DO - 10.18466/cbayarfbe.779687 T2 - Celal Bayar University Journal of Science JF - Journal JO - JOR SP - 35 EP - 41 VL - 17 IS - 1 SN - 1305-130X-1305-1385 M3 - doi: 10.18466/cbayarfbe.779687 UR - https://doi.org/10.18466/cbayarfbe.779687 Y2 - 2021 ER -
EndNote %0 Celal Bayar Üniversitesi Fen Bilimleri Dergisi Static Analysis of the Slotted Upper Plate of Low Pressure Casting Machine %A Onur Ozaydin , Yasemin Nur Aydın , Ahmet Alper Akış %T Static Analysis of the Slotted Upper Plate of Low Pressure Casting Machine %D 2020 %J Celal Bayar University Journal of Science %P 1305-130X-1305-1385 %V 17 %N 1 %R doi: 10.18466/cbayarfbe.779687 %U 10.18466/cbayarfbe.779687
ISNAD Ozaydin, Onur , Aydın, Yasemin Nur , Akış, Ahmet Alper . "Static Analysis of the Slotted Upper Plate of Low Pressure Casting Machine". Celal Bayar University Journal of Science 17 / 1 (Aralık 2020): 35-41 . https://doi.org/10.18466/cbayarfbe.779687
AMA Ozaydin O , Aydın Y , Akış A . Static Analysis of the Slotted Upper Plate of Low Pressure Casting Machine. Celal Bayar Univ J Sci. 2020; 17(1): 35-41.
Vancouver Ozaydin O , Aydın Y , Akış A . Static Analysis of the Slotted Upper Plate of Low Pressure Casting Machine. Celal Bayar University Journal of Science. 2020; 17(1): 35-41.
IEEE O. Ozaydin , Y. Aydın ve A. Akış , "Static Analysis of the Slotted Upper Plate of Low Pressure Casting Machine", Celal Bayar University Journal of Science, c. 17, sayı. 1, ss. 35-41, Ara. 2021, doi:10.18466/cbayarfbe.779687