GELİNLİK ÜRETİMİNDE MODÜLER ÜRÜN GELİŞTİRME ÜZERİNE BİR ARAŞTIRMA

Üretim yönetimindeki son gelişmeler, şirketlerin müşterinin özel taleplerini tam karşılarken ölçek ekonomilerinden de hala yararlanabilmesini mümkün kılan "kişiye özel seri üretim" stratejilerinin yolunu açmıştır. Çevik üretim sistemleri içerisinde, ertelenmiş ürün farklılaştırması (DPD), bir tasarım stratejisi olarak uygulanmaktadır. Modülerlik, ürünler arasında ortak bileşenlerin sayısını arttırdığı için kişiye özel ürünlerin seri üretiminde en önemli stratejilerden biridir. Bu nedenle ürünlerin farklılaşması, montaj aşamasına ertelenebilmektedir. Bu araştırmada, gelinlik üretim süreci bu açıdan incelenmiş ve gelinlik üretiminde platform tabanlı modülerlik uygulama imkânı test edilmiştir. En temel gelinliklerin süreç akışı ve işleme süreleri, özelleştirmenin hangi aşamada gerçekleşeceğini belirlemek için kaydedilmiştir. Modül olarak standardize edilebilecek parçaların olup olmayacağı test edilmiştir. Bu ön incelemeye göre, özelleştirmenin sonraki bir aşamaya ertelenip düzenlenemeyeceğine karar vermek mümkün olabilecektir.

Anahtar Kelimeler:

Gelinlik, çeviküretim, kişiyeözelleştirme, ertelenmişürünçeşitlendirme, modülertasarım, platform modülarite

A RESEARCH ON MODULAR PRODUCT DEVELOPMENT IN WEDDING GOWN PRODUCTION

Recent developments in production management gave way to the “mass customization” strategies, by which companies claim to solve the dilemma of meeting customer’s unique needs still benefiting from scale economies.Delayed product differentiation (DPD) as a design strategy is implemented in agile manufacuring systems. Modularity is one of the key strategies in mass customization as it enables component commonality of products, thus differentiation of the products can be postponed to the assembly stage.In this research, production process of wedding gown is examined in this aspect and possibility of applying platform based modularity in wedding gown production is tested. The process flow and processing times of most basic wedding gowns were recorded to determine the stage in which the customization will take place. It had been tested whether there will be parts that can be standardized as modules or not. According to this preliminary examination, it will be possible to decide if the customization can be postponed to a later stage.

Keywords:

Wedding gown, agile manufacturing, customization, delayed product differentiation, modular design, bus (platform) modularity,

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