Ebubekir ÇANTI, MUSTAFA AYDIN, Ferhat YILDIRIM

Production and Characterization of Composite Filaments for 3D Printing

In this study, various nano and micro particles with different properties, including density, surface area, purity and particle morphology were used as reinforcement particles for the production of polymer composite filaments to be used for 3D printing. Acrylonitrile Butadiene Styrene (ABS) was matrix material and Multi wall carbon nanotubes (MWCNTs), SiO2, ZrB2, and, Al particles were reinforcements. Production of the composite filaments was carried out by using a twin screw extruder. Produced composite filaments were characterized via Differential Scanning Calorimeter (DSC), Scanning Electron Microscope (SEM), Energy-Dispersive X-ray Spectroscopy (EDS), tensile test and surface roughness tests. Results showed that addition of micro/nano particles into ABS matrix improved the Ultimate Tensile Strength (UTS) of the composites by around 16% compared to non-reinforced one. As a result of reinforcing with micro particles, ZrB2 and Al, the tensile strain of neat-ABS filament increased by 17.8% and 40%, respectively

Anahtar Kelimeler:

Additive manufacturing, polymer, ABS, composite, filament, FDM

Production and Characterization of Composite Filaments for 3D Printing

Keywords:

Additive manufacturing, polymer, ABS, composite, filament, FDM.,

PDF

___

[1]. Ning, F., Cong, W., Qiu, J., Wei, J., & Wang, S.,“Additive Manufacturing of Carbon Fiber Reinforced Thermoplastic Composites Using Fused Deposition Modeling”, Composites Part B: Engineering, 80: 369-378, (2015).
[2]. Hill, N., & Haghi, M., “Deposition Direction-Dependent Failure Criteria For Fused Deposition Modeling Polycarbonate”, Rapid Prototyping Journal, 20(3):221-227, (2014).
[3]. Chatterjee, A., & Deopura, B. L., “High modulus and high strength PP nanocomposite filament”, Composites Part A: Applied Science and Manufacturing, 37(5): 813-817, (2006).
[4]. Nawani, P., Burger, C., Rong, L., Hsiao, B. S., & Tsou, A. H., “Structure and Permeability Relationships in Polymer Nanocomposites Containing Carbon Black and Organoclay”, Polymer, 64: 19-28, (2015).
[5]. Weng, Z., Wang, J., Senthil, T., & Wu, L., “Mechanical and Thermal Properties of ABS/Montmorillonite Nanocomposites for Fused Deposition Modeling 3D Printing”, Materials & Design,102: 276-283, (2016).
[6]. Ciprari, D., Jacob, K., & Tannenbaum, R., “Characterization of Polymer Nanocomposite Interphase and Its Impact on Mechanical Properties”, Macromolecules, 39(19): 6565-6573, (2006).
[7]. Mueller, J., Shea, K., & Daraio, C., “Mechanical Properties of Parts Fabricated With Inkjet 3D Printing Through Efficient Experimental Design”, Materials & Design, 86: 902-912, (2015).
[8]. Dawoud, M., Taha, I., & Ebeid, S. J., “Mechanical Behaviour of ABS: An Experimental Study Using FDM and Injection Moulding Techniques”, Journal of Manufacturing Processes, 21:39-45, (2016).
[9]. Li, L., Sun, Q., Bellehumeur, C., & Gu, P., “Composite Modeling and Analysis for Fabrication of FDM Prototypes With Locally Controlled Properties”, Journal of Manufacturing Processes, 4(2): 129-141, (2002).
[10]. Sun, Q., Rizvi, G. M., Bellehumeur, C. T., & Gu, P., “Effect of Processing Conditions on the Bonding Quality of FDM Polymer Filaments”, Rapid Prototyping Journal, 14(2): 72-80, (2008).
[11]. Faes, M., Ferraris, E., & Moens, D., “Influence of Inter-Layer Cooling Time on the Quasi-Static Properties of ABS Components Produced via Fused Deposition Modelling”, Procedia CIRP, 42:748-753, (2016).
[12]. Dul, S., Fambri, L., & Pegoretti, A., “Fused Deposition Modelling with ABS–Graphene Nanocomposites”, Composites Part A: Applied Science and Manufacturing, 85: 181-191, (2016).
[13]. Forest, C., Chaumont, P., Cassagnau, P., Swoboda, B., & Sonntag, P., “Generation Of Nanocellular Foams From ABS Terpolymers”, European Polymer Journal, 65: 209-220, (2015).