ÇEVİK ÜRETİM İLE YALIN ÜRETİMİN KARŞILAŞTIRILMASI

Günümüzde sürekli değişen müşteri taleplerini karşılamada geleneksel üretim yöntemi olan kitle üretimin yetersizliği ortaya çıkmıştır. Aynı zamanda, şirketlerin belirsiz taleplerine cevap verebilecek esneklikte üretim sistemleri kurmaları kaçınılmazdır. Son zamanlarda müşterilerin istek ve ihtiyaçları firmaların üretim ve hizmet altyapılarını belirlemede önemli bir unsur olmuştur. Bunu sağlarken kaynakları israf etmeyen esnek üretim sistemlerine yönelmeleri gerekmektedir. Bu bağlamda yalın üretim ve çevik üretim öne çıkmaktadır. Bu çalışmada, modern üretim yöntemleri olan yalın üretim ve çevik üretimin karşılaştırılması yapılmıştır. Ayrıca, her iki yöntemin kitle üretime göre avantajları ve dezavantajları incelenmiştir. Bugüne kadar yapılmış çalışmalara ilişkin genel bir literatür taramasıyla sunulmuştur. 

COMPARISON AGILE MANUFACTURING WITH LEAN MANUFACTURING

Today, it emerges that the mass production which is the traditional production method is inadequacy to meet customer demand change continuously. At the same time, the firms are inevitable to establish production systems systems which is flexibility to respond to the their uncertain demand. Customer needs and demands has been an important factor in determining the firms’ production and service infrastructure in recent years. They should direct to the flexible production systems which don’t waste the resources while providing this. In this context, lean manufacturing and agile manufacturing stand out. In this study, the lean and agile production which is modern production methods were compared. Besides, the advantages and disadvantages of both methods were 62 investigated according to mass production. It was presented with a general literature on studies conducted so far.

___

  • ACAR, N., 1989, Üretim Planlaması Yöntem ve Uygulamaları, MPM: Ankara.
  • ACAR, N., 1995, Tam Zamanında Üretim, MPM: Ankara.
  • AKMAN, G., KESKİN, G., 2012. İmalat Firmalarında Çevik Üretimin Algılanma Seviyesinin Değerlendirilmesi, Dumlupınar Üniversitesi Fen Bilimleri Enstitüsü Dergisi, 28, 53- 65.
  • ANTON, J., 2011, Reflective Practice Six Sigma vs Lean Some Perspectives From Leading Academics and Practitioners, International Journal of Productivity and Performance Management, 60 (2), 185-190.
  • ARKIŞ, N., 1995, Kalite Çemberlerinin Amaçları, Verimlilik Dergisi Toplam Kalite Özel Sayısı, MPM Yayınları, Ankara, 155-170.
  • ARSLAN, O., 2007, 21.yy. Üretim Anlayışı: Çevik Üretim. Verimlilik Dergisi, Milli Prodüktivite Merkezi Yayınları, 3, 57-70.
  • BAKİ, B. (2002), Yalın ve Çevik Üretimin Karşılaştırılması, Otomasyon, Ocak Sayısı, l. Bölüm, 110-113.
  • BAKİ, B. (2003). 2l.Yüzyılın Üretim Paradigması: Çevik Üretim, İktisadi ve İdari Bilimler Dergisi, 17( l-2), 291-305.
  • BAYAZIT, Ö. (1998). Toplam Kalite Yönetimi'nin Yürütülmesinde Önemli Bir Araç: Kalite Çemberleri, Ankara Üniversitesi Siyasal Bilgiler Fakültesi Dergisi, 53(1), 95-105.
  • BİRGÜN, S., GÜLEN, K.G., ÖZKAN, K., 2006, Yalın Üretime Geçiş Sürecinde Değer Akış Haritalama Tekniğinin Kullanılması: İmalat Sektöründe Bir Uygulama, İstanbul Ticaret Üniversitesi Fen Bilimleri Dergisi, 5(9)., 47-59.
  • BORTOLOTTI, T., ROMANO, P., (2012), Lean First, Then Automate: A Framework for Process Improvement in Pure Service Companies: A Case Study, Production Planning & Control: The Management of Operations, 23(7), 513-522.
  • CAGLIANO, R., CANIATO, F., SPINA, G., 2004, Lean, Agile and Traditional Supply: How Do They Impact Manufacturing Performance?, Journal of Purchasing Supply Management, 10(4), 151-164.
  • CHARLES, A., LAURAS, M., VAN WASSENHOVE, L., 2010, A Model to Define and Assess The Agility of Supply Chains: Building on Humanitarian Experience, International Journal of Physical Distribution & Logistics Management, 40(8/9):722– 741
  • CHASE, R.B., JACOBS, F.R., AQUILANO, N.J., 2004, Operations Management for Competitive Advantage. McGraw-Hill/Irwin: Boston
  • CUSUMANO, M.A., 1989, The Japanese Automobile Industry, Harvard University Press: Cambridge.
  • COZZOLINO, A., ROSSI, S., CONFORTI, A., 2012, Agile and Lean Principles in the Humanitarian Supply Chain. The Case of the United Nations World Food Programme, Journal of Humanitarian Logistics and Supply Chain Management, 2(1), 16-33.
  • ÇAMOĞLU, K., AKBAYIR, D., YÜCALAR, F., BAYRAKLI, S., 2010, Bir Çevik Yazılım Geliştirme Sürecinin Uyarlanması ve Uygulanması, Havacılık ve Uzay Teknolojileri Dergisi, 4 (3), 57-67.
  • ÇETİN, O., ALTUĞ, N., 2005, Çevik Üretim, V.Ulusal Üretim Araştırmaları Sempozyumu, 25-27 Kasım 2005, İstanbul Ticaret Üniversitesi, İstanbul, Türkiye, 301-306.
  • DAVE, Y., SOHANI, N., 2012, Single Minute Exchange of Dies: Literature Review, International Journal of Lean Thinking 3 (2), 27-37.
  • DENTZ, J., NAHMENS, I., MULLENS, M., 2009, Applying Lean Production İn Factory Home Building, City Space: A Journal of Policy Development and Research, 11(1), 81-104.
  • DEV, C.A.G., KUMAR, V.S.S., 2016, Analysis on Critical Success Factors for Agile Manufacturing Evaluation in Original Equipment Manufacturing Industry-An AHP Approach, Chinese Journal of Mechanical Engineering, 29, 1-9.
  • ELMOSELHY, S.A.M., 2013, Hybrid Lean–Agile Manufacturing System Technical Facet, in Automotive Sector, Journal of Manufacturing Systems, 32, 598-619.
  • GOLDSBY, T.J., GRIFFIN, S.E., ROATH, A.S., 2006). Modeling Lean, Agile and Leagile Supply Chain Strategies, Journal of Business Logistics, 27(1), 57-80.
  • GÖRENER, A., AKKURT, M., ÇINAR, S., 2008, Eş Zamanlı Mühendislik ve Yalın Üretim Anlayışlarının İmalat Sektörü Açısından Algılanmasına Yönelik İstatistiksel Bir Analiz, Mühendislik ve Fen Bilimleri Dergisi, Sigma, 26 (2), 138-150.
  • GUNASEKARAN, A., 1999. Agile Manufacturing: A Framework for Research and Development. International Journal of Production Economics, 62(1-2), 87-105.
  • GUNASEKARAN, A., YUSUF, Y.Y., 2002, Agile Manufacturing: A Taxonomy of Strategic and Technological Imperatives, International Journal of Production Research, 40(6), 1357-1385.
  • GUNASEKARAN, A., LAI, K.H., CHENG, T.C.E., 2008, Responsive Supply Chain: A Competitive Strategy In A Networked Economy, Omega: The International Journal of Management Science, 36, 549-564.
  • GÜNAY K., ÇETİN, T., BAYKOÇ, O.F., 2004, Montaj Hattı Dengelemede Geleneksel ve U Tipi Hatların Karşılaştırılması ve Bir Uygulama, Teknoloji, 3:351-359.
  • HARRISON, A., 1992, Just In Time Manufacturing in Perspective, Prentice Hall Inc.:UK.
  • HORIKIRI, T., KIEFFER, D., TANAKA, T., FLYNN, C., 2009, A Toyota Secret Revealed: The Oobeya Room – How Toyota Uses This Concept to Speed Up Product Development, PDMA Visions Magazine, 9-13.
  • HORMOZI, M.A., 2001, Agile Manufacturing: The Next Logical Step, Benchmarking: An International. Journal, 8 (2), 132-143.
  • INMAN, R.A., SALE, R.S., GREEN, JR.K.W., WHITTEN, D., 2011, Agile Manufacturing: Relation to JIT, Operational Performance and Firm Performance, Journal of Operations Management, 29 (4), 343-355.
  • JIN-HAI, L., ANDERSON, R.A., HARRISON, R.T. 2003, The Evolution of Agile Manufacturing, Business Process Management Journal, 9(2), 170-189.
  • KATAYAMA H., BENNETT, D., 1999, Agility, Adaptability and Leanness: A Comparison of Concepts and a Study of Practiee, International Journal of Production Economics, 60-61, 43-51.
  • KRAJEWSKI, L.J., RITZMAN, L.P., 2005, Operations Management: Processes and Value Chains, Pearson/Prentice Hall: Pennsylvania.
  • KIDD, P.T., 1994, Agile Manufacturing: Forging New Frontiers, Addison Wesley, Reading, MA, England.
  • LIKER, J.K., 2004, The Toyota Way: 14 Management Principles from the World’s Greatest Manufacturer. McGraw-Hill, New York.
  • MASKEL, B. (2001). The Age of Agile Manufacturing, Supply Chain Management: An International Journal, 6 (1), 5-11.
  • MILLER, G., PAWLOSKI, J., STANDRIDGE, C., 2010, A Case Study of Lean, Sustainable Manufacturing”, Journal of Industrial Engineering and Management, 3(1), 11-32.
  • MING-TE, L., KUO-CHUNG, M.A., PAN, W.T., 2013, Using Data Mining Technique to Perform the Performance Assessment of Lean Service, Neural Computing and Application, 22(7-8), 1433-1445.
  • MONDEN, Y., 1983, Toyota Production System: Practical Approach to Production Management, Industrial Engineering and Management Press, Norcross, Georgia.
  • MONDEN, Y., 1998, Toyota Production System: An Integrated Approach to just-in-time, 2nd ed., Chapman & Hall, London.
  • NARASIMHAN, R., SWINK, M., KIM, S.W., 2006. Disentangling leanness and agility: An empirical investigation. Journal of Operations Management, 24(5), 440-457.
  • NAYLOR, J.B., NAIM M.M., BERRY, D., 1999, Leagility:Integrating The Lean and Agile Manufacturing Paradigms in The Total Supply Chain, International Journal of Production Economies, 62, 107-118.
  • OHNO, T. (1988). Toyota production system: beyond large-scale production. Productivity Press; NY, 1988.
  • OHNO, T., 1996, Toyota Ruhu, Scala Yayıncılık, İstanbul.
  • PRINCE, J., KAY, J., 2003, Combining Lean and Agile Characteristics: Creation of Virtual Groups By Enhanced Production Flow Analysis, International Journal of Production Economics, 85 (3), 305-318.
  • RAMESH, G., S.R. DEVADASAN S.R., 2007, Literature review on the agile manufacturing criteria, Journal of Manufacturing Technology Management, 18 (2), 182-201.
  • SHARP, J.M., IRANI, Z., DESAI S., 1999, Working Towards Agile Manufacturing Systems, International Journal of Production Economics, 62, 155-169.
  • SHINGO, S., 1985, A Revolution in Manufacturing: The SMED System, Productivity Press, Cambridge, MA.
  • SHINGO, S., 1988, Non-Stock Production-The Shingo System for Continuous Improvement, Productivity Press, Cambridge.
  • SILVA, I.B., BATALHA, G.F., FILHO, M.S., CECCARELLI, F.Z., ANJOS, J.B., FESZ, M. (2009), Integrated Product And Process System with Continuous Improvement in the Auto Parts Industry, Journal of Achievements in Materials and Manufacturing Engineering, 34(2), 204-210
  • SINGH, B., GARG, S.K., SHARMA, S.K., 2010, Development of Index for Measuring Leanness: Study of An Indian Auto Component Industry, Measuring Business Excellence, 14(2), 46-53.
  • SINGH, B., GARG, S.K., SHARMA, S.K., 2009, Lean Can Be A Survival Strategy During Recessionary Times, International Journal of Productivity and Performance Management, 58(8), 803-808.
  • SUAREZ-BARRAZA, M.F., SMITH, T., DAHLGAARD-PARK, S.M., 2012, Lean Service: A Literature Analysis and Classification, Total Quality Management & Business Excellence, 23 (3/4), 359-380.
  • ŞENTÜRK, S., 2010, Faktöriyel Tasarıma Adaptif A Tabanlı Bulanık Mantık Çıkarım Sistemi İle Farklı Bir Yaklaşım, Dumlupınar Üniversitesi Fen Bilimleri Enstitüsü Dergisi, 22, 57-74.
  • TOLF, S., NYSTRÖM, M.E., TISHELMAN, C., BROMMELS, M., HANSSON, J., 2015, Agile, A Guiding Principle for Health Care Improvement?, International Journal of Health Care Quality Assurance, 28(5), 468-493.
  • VÁZQUEZ-BUSTELO, D., AVELLA, L., 2006, Agile Manufacturing: Industrial Case Studies in Spain, Technovation, 26, 1147-1161.
  • VIDHATE, P., MEHENDARGE, A., WAGLE, P., GHATGE, P., SHELKE, D.B., 2013, Formation of Mathematical Model for Heijunka To Improve the Process Effectiveness Measure, International Journal of Emerging Trends in Engineering and Development, 2 (3), 185-197.
  • VILLA, D., 2010, Automation, Lean, Six Sigma: Synergies for Improving Laboratory Efficiency, Journal of Medical Biochemistry, 29(4), 339-348.
  • VINODH, S., 2010, Improvement of Agility and Sustainability: A Case Study in An Indian Rotary Switches Manufacturing Organization, Journal of Cleaner Production, 1-6.
  • VOKURKA, R., FLIEDNER, J.G., 1998, The Journey Toward Agility, Industrial Management & Data Systems, 98(3/4), 165-171.
  • WILD, R., 1972, Mass Production Management, John Wiley & Sons Ltd.: New York.
  • WOMACK, J.P., JONES, D.T., ROOS, D., 1990, The Machine That Changed The World, Rawson Associates: New York.
  • WOMACK, J.P., JONES, D.T., 1996, Lean Thinking: Banish Waste and Create Wealth in Your Corporation. Simon & Schuster: New York, NY, USA.
  • WONG, Y.C., WONG, K.Y., 2011, Approaches and Practices of Lean Manufacturing: The Case of Electrical and Electronics Companies, African Journal of Business Management, 5(6), 2164-2174.
  • YANG, J., 2014, Supply Chain Agility: Securing Performance for Chinese Manufacturers. International Journal of Production Economics, 150, 104-113.
  • YAO, A.C., CARLSON H.J.G., 2003, Agility and Mixed-Model Furniture Production, International Journal of Production Economics, 81-82, 95-102.
  • YUSUF, Y. Y., SARHADI, M., GUNESAKARAN, A., 1999, Agile Manufacturing: The Drivers Concepts and Attributes, International Journal of Productions Economics,62, 33-43.