Design of Piezoelectric Acceleration Sensor for Automobile Applications

In this study, piezoelectric based compressive type accelerometer has been de-signed by using PZT-5A ceramics with bellewasher type spring. FEA analysis were carried out by using COMSOL. According to COMSOL simulation, reso-nance frequency is nearly 42500 Hz. Sensitivity of the designed sensors were measured and compared each other. Frequency spectrum was between 100Hz-10 kHz. The effects of piezodisk thickness, stiffness of the spring and seismic mass on the sensitivity of the designed sensor were investigated. Voltage output is in-creasing from 4.1 mV/g to 12.7 mV/g while seismic mass is raised from 3 gr to 10 gr. Linearity depending on the frequency of the designed accelerometer was dis-torted above 5.5 kHz like commercial accelerometer. In addition, real-time tests were performed using a calibrated accelerometer and a designed accelerometer on the internal combustion engine and drivetrain. Vibration profiles were carried out randomly. According to the results obtained here, it is observed that all the peaks were matched with a coefficient about 1.3.

___

  • Fleming WJ. New Automotive Sensors—A Review. IEEE Sensors Journal, 2008; 8 (11):1900-1921.
  • Ghemari Z, Salah S, Bourenane R. Resonance Effect Decrease and Accuracy Increase of Piezoelectric Accelerometer Measurement by Appropriate Choice of Frequency Range. Hindawi Shock and Vibration 2018, 5370438, 8 pages.
  • Fleming WJ. Overview of Automotive Sensors. IEEE Sensors Journal, 2001; 1(4):296-308.
  • Nemirovsky Y., Nemirovsky A, Muralt P, Setter N. Design of a novel thin-film piezoelectric accelerometer. Sensors and Actuators A, 1996; 56: 239-249.
  • Korobiichuka I, Bezvesilna O, Kachniarz M, Koshovyj M, Kvasnikov V. Methods and Ways of Piezoelectric Accelerometers Fastening on the Objects of Research. Acta Physica Polonica A, 2018; 133(4):1112-1115.
  • Metra Mess- und Frequenztechnik. Piezoelectric Accelerometers Theory and Application. © 2001.
  • Serridge M, Licht TR. Piezoelectric Accelerometers and Vibration Preamplifiers Theory and Application Handbook. 1987 Denmark, K. Larsen &Son A/S.
  • Koc B, Dogan A, Fernandez JF, Newnham RE, Uchino K. Accelerometer Application of the Modified Moonie (Cymbal) Transducer. Jpn. J. Appl. Phys. 1996;35(1): 4547-4549.
  • Denghua L, Daining F, Lina W,Weijun J, Meijian J. Cymbal Piezocomposites for Vibration Accelerometer Applications. Integr. Ferroelectrics, 2006; 78: 165–171.
  • Lee MK, Han SH, Park KH, Park JJ, Kim WW, Hwang WJ, Lee GJ. Design Optimization of Bulk Piezoelectric Acceleration Sensor for Enhanced Performance. Sensors 2019; 19: 3360.
  • Kwon, J.R. Influence of effective piezoelectric properties on performance of piezoelectric accelerometer for vibration measurements. J. Korean Ceram. Soc. 1995, 32(8), 945-49.
  • Sun CL, Lam KH, Choy SH, Chan HLW, Zhao XZ, Choy CL. High sensitivity cymbal-based accelerometer. Review of Scientific Instruments 2006; 77: 036109.